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Your Professional Idler Frame Supplier

 

Established in 1994, Hebei Juxin Conveyor Engineering Co., Ltd. is a national high-tech enterprise specializing in the R&D, design, manufacturing, and turnkey installation of bulk material continuous conveying systems. With a registered capital of 86 million RMB, an area of 100 acres, more than 200 staff members and over 30 years of industrial experience, we have evolved into a global leader in delivering high-performance, heavy-duty conveying solutions tailored to meet the most demanding operational challenges.

  • Conveyor Roller Bracket
    The Conveyor Roller Bracket is an essential component of conveyor systems used in various industries such as mining, construction, and manufacturing.
    Belt Width (mm):500-1400
    Mass...
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  • Carrying Idler Frame
    Carrying idler frame is a mechanical device used in conveyor belt systems, usually consisting of rollers, bearings, brackets and seals.
    Belt Width (mm):500-1400
    Mass (kg):15-91
    Main...
    view more
  • Self Aligning Idler Frame
    The self aligning idler frame is an essential component of conveyor systems used in various industries such as mining, construction, and manufacturing.
    Belt Width (mm):500-1400
    Mass...
    view more
Why Choose Us 

Certifications & Standards

Quality & Safety: ISO 9001 (Quality Management), ISO 14001 (Environmental Management), CE Certification (EU), and a series of 77 MA-certified products (China Coal Safety Certification).

Advanced Production Capabilities

With state-of-the-art facilities, we manufacture heavy-duty conveyors with belt widths exceeding 2 meters, capable of long-distance, high-speed, and high-capacity operations—handling up to 20,000 tons per hour.

Comprehensive Sales & Service

Utilizing equipment from the world’s leading machine tool manufacturers, we are capable of producing technologically advanced systems and equipment of any complexity or configuration, tailored to meet our customers’ diverse needs.

Global Compliance

Our systems are engineered to comply with a wide range of international standards, including:GB (China), DIN (Germany), CEMA (USA), AS (Australia), and JIS (Japan), ensuring smooth integration into global markets.

 

 

Carrying Idler Frame

 

Carrying idler frame is a mechanical device used in conveyor belt systems, usually consisting of rollers, bearings, brackets and seals. Its main function is to support the conveyor belt so that it can run smoothly and reduce friction and energy loss. The structure of conveyor carrying idler frame usually includes upper bracket, lower bracket, intermediate bracket and support bracket, etc. Different structural forms are suitable for different conveyor belt systems and working environments. When using the carrying idler frame, it is necessary to pay attention to its installation position, number and carrying idler frame dimension such as spacing to ensure the normal operation and safety of the conveyor belt system.

Support for Idlers

The primary function of the carrying idler frame is to support the conveyor idlers. The idlers, often forming a conveyor roller with bracket assembly, are mounted on the frame and rotate freely to support the conveyor belt and facilitate material transport.

Alignment and Spacing

The carrying idler frame helps maintain proper alignment and carrying idler frame dimension for spacing of the idlers. This ensures smooth operation of the conveyor belt and reduces wear and tear on both the belt and the idlers.

Load Distribution

The carrying idler frame distributes the weight of the conveyed materials and the conveyor roller with bracket assemblies evenly across the conveyor structure. This helps prevent excessive stress on specific areas and extends the service life of the conveyor system.

Adjustability

Some carrying idler frame designs are adjustable, such as in height or tilt. This allows for fine-tuning of the conveyor roller with bracket position to optimize conveyor performance.

 

WHERE IS IT USED

Belt Conveyors

Carrying idler frames are widely used in belt conveyor systems of various sizes and applications. They are essential for supporting idlers and ensuring smooth material transport.

 

Mining and Quarrying

In Mining Crushing Lines And Long-haul Conveyors, The carrying idler frame Acts As A "shock-absorbing Skeleton" – Resisting Rock Impacts While Preventing Belt Misalignment From Structural Deformation.

 

Power Generation

In power plants, carrying idler frames are used in conveyor systems handling coal, ash, and other materials for fuel processing and waste disposal.

Port Handling

Port-grade carrying idler frame designs use sealed stainless steel to ensure the conveyor roller with bracket rotates even after saltwater exposure, enabling non-stop operations.

 

Food Processing

For flour/sugar conveying, the carrying idler frame must be contamination-proof. Smooth surfaces prevent residue buildup, while food-grade plastics in the conveyor roller with bracket eliminate metal fragment risks for hygiene compliance.

 

carrying idler frame-1

 

Conveyor idler Bracket-2

 

Material Selection Of Carrying Idler Frame

 

Hot-dip galvanized carbon steel

Cost-effective carrying idler frame with basic rust protection.
Limitation: Acidic environments accelerate zinc degradation.
 

Stainless steel (316L)

Resist chloride corrosion for chemical/marine use Carrying Idler Frame.
Limitation: Higher weight increases support costs.
 

Engineering polymer

Chemical-resistant and non-conductive carrying idler frame.
Limitation: Reduced toughness at sub-zero temperatures.
 

Rubber-compound

Carrying idler frame with embedded rubber dampens vibration.
Limitation: Full frame replacement required upon rubber degradation.

 

 

Key Components Of Carrying Idler Frame

Main Beam

Troughed beams in the carrying idler frame support 3-5 idlers at 30°-45° angles to increase load capacity. Flat beams carry return belts.

Side Brackets

Adjustable side brackets on the carrying idler frame correct belt mistracking. Rigid connections prevent deformation.

Mounting Brackets

Snap-in or bolted mounting brackets on the carrying idler frame enable rapid conveyor roller with bracket replacement. Sealed designs exclude dust from bearings.

 

 

Key Selection Criteria Of Carrying Idler Frame

 

Environmental Suitability

Coastal sites require salt spray test data (≥1000 hrs). Chemical plants need acid or alkali resistance ratings.

01

Load Capacity

Frames handling iron ore need "impact resilience". Poor frames accumulate stress from micro-deformations, eventually causing catastrophic belt tears.

02

Chemical Solutions

Quick-release mechanisms cut replacement time to <5 minutes. Sealed bearings reduce lubrication frequency.

03

Compliance Certifications

Mining requires ISO 3409 fireproof certification; food processing needs FDA/EC1935 compliance. Non-compliance incurs legal liabilities

04

 

 

 

Certificate

CE

CE

ISO 9001

ISO

ISO 14001

ISO

ISO 45001

ISO

 

 

 

FAQ

 

Q: How long is the warranty of your products?

A: Equipment max provide 12 months or 2000 working hours warranty as standard ,whichever comes first.

Q: What payment terms do you accept?

A: Our standard payment term is 30% in advance and 70% in balance by TT before delivery or original B/L copy.

Q: How long can I get my order finished?

A: 15-20 days for classic forklift ,pallet truck,stacker and attached, 5-10 days for spare parts.

Q:Can you customize the configuration/logo/lable/color according to our requirements?

A: Yes.

Q: Do you accept small order?

A: Yes,the MOQ is 1 unit for most of the products,for very small handing equipment,we can check case by case.

We're professional stackers manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy bulk stackers in stock here from our factory. Contact us for free sample. 

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most professional idler frame manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to buy bulk idler frame in stock here from our factory. Contact us for free sample.

Conveyor idler Frame, carrying idler Bracket, Conveyor Roller Frame
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