Name: China Carrying Idler Frame Manufacturers Suppliers Factory - Carrying Idler Frame in Stock - Juxin Conveyor
Brand: JUXIN
SKU: 261824905

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of carrying idler frame in China. Be free to buy bulk carrying idler frame in stock here and get free sample from our factory. Customized orders are welcome.

Introduction

Carrying idler frame is a mechanical device used in conveyor belt systems, usually consisting of rollers, bearings, brackets and seals. Its main function is to support the conveyor belt so that it can run smoothly and reduce friction and energy loss. The structure of Conveyor carrying idler frame usually includes upper bracket, lower bracket, intermediate bracket and support bracket, etc. Different structural forms are suitable for different conveyor belt systems and working environments. When using the carrier roller frame, it is necessary to pay attention to its installation position, number and spacing and other parameters to ensure the normal operation and safety of the conveyor belt system.

Carrying Idler Frame

Application

Carrying idler frames are used in conveyor belt systems in various industries such as mining, construction, agriculture, and manufacturing. They are typically used in applications where bulk materials need to be transported over long distances. The carring idler bracket is installed on the carrying side of the conveyor belt and supports the weight of the material being transported. It also helps to maintain the correct tracking of the belt, ensuring that it stays centered and does not deviate from its intended path. The Conveyor carrying idler frame is an essential component of conveyor belt systems and is used in a wide range of applications, including mining operations, grain handling facilities, and manufacturing plants.

Mining

for example, conveyor systems are used to transport materials such as coal, ore, and minerals from the mine to the processing plant or storage area. The return carrying idler frame is an essential component of these conveyor systems, providing support for the return side of the conveyor belt and helping to ensure the reliable and efficient operation of the system.

Construction

conveyor systems with return carrying idler frames are used to transport materials such as sand, gravel, and concrete from one location to another on a job site. This helps to improve efficiency and productivity, as well as reduce the need for manual labor.

Design

Idler Frame / Carrying Idler Frame

Our Carrying Roller Frames are engineered with precision to provide optimal performance in a variety of conveyor systems. The design focuses on durability, functionality, and ease of maintenance, ensuring long-lasting reliability even in demanding environments.

Key design features include:

Durability

Constructed from high-strength materials like steel or other corrosion-resistant alloys, our roller frames are built to withstand harsh operating conditions, including extreme temperatures, heavy loads, and abrasive materials.
Modular Structure

Our roller frames feature a modular design, allowing for easy customization and flexibility to fit different belt sizes, load capacities, and operational requirements.

Self-aligning Rollers

Many of our roller frames are equipped with self-aligning rollers that help keep the conveyor belt properly centered, reducing the risk of belt misalignment and enhancing system efficiency.

Sealed Bearings

To minimize maintenance, some roller frames come with sealed bearings that reduce wear and tear, prolonging the life of the rollers and minimizing the need for lubrication.

Easy Maintenance

Designed for quick and easy inspection, maintenance, and replacement, our roller frames help reduce downtime and ensure uninterrupted conveyor system performance.

Energy Efficiency

The frame design is optimized to reduce friction, ensuring smooth operation and helping to lower energy consumption during the material handling process.

Whether you need standard or customized solutions, our carrying roller frames are designed to meet the rigorous demands of industries such as mining, construction, logistics, and more, ensuring superior performance and extended service life.

Advantage

Carrying Idler Bracket Structure

Frame Base

The base is the main structure that holds the other components. It's usually made of steel and is designed to bear the load of the conveyor belt and the idlers.

Support Arms

These are vertical or angled arms that attach to the base of the frame and hold the idlers in place. The number and orientation of these arms can vary depending on the specific design requirements of the conveyor.

Mounting Points

These are where the carrying idlers are mounted onto the frame. The design of these mounting points ensures that the idlers are properly aligned with the belt and can rotate freely.

Adjustability Features

Many carrying idler frames allow for some adjustability in terms of height or angle, allowing the user to fine-tune the alignment of the idlers as needed.

Cross Beams

Cross beams are used to connect the support arms together, providing additional strength and stability to the frame. They also help ensure that the idlers remain aligned across the width of the conveyor.

Protective Coating

Frames are typically coated with anti-corrosion coatings, such as powder coating or galvanizing, to ensure durability in harsh environments, especially in industries like mining or heavy manufacturing.

Mounting Brackets

Depending on the design, there may be additional brackets or attachment points for securing the frame to the conveyor structure or other components.

Spacer Bars or Runners

These are used to ensure the idlers are spaced correctly and evenly, which helps in the smooth running of the conveyor belt.

Production

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Certificate

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BELT WIDTH	MODEL	ROLLER			BEARING No.	A	E	H	H1	H2			P	Q	d	MASS (Kg)
		MODEL	D	L						30	35	45				30	35	45
500	-050-89-204	CR-89-204-200	89	200	204	740	800	220	135.5	286	300	328	170	130	M12	15.2	15.6	16.3
650	-065-89-204	CR-89-204-250		250	204	890	950	235	135.5	311	329	364	170	130	M12	17.4	17.5	18.1
	-065-89-205	CR-89-205-250			205											19.1	19.2	19.8
	-065-108-204	CR-108-204-250	108		204			265	146	330	346	381				19.9	20.2	20.9
	-065-108-205	CR-108-205-250			205											21.6	21.9	22.7
	-065-108-305	CR-108-305-250			305											23.1	23.4	24.1
800	-080-89-204	CR-89-204-315	89	315	204	1090	1150	245	135.5	350	366	410	170	130	M12	22.6	22.6	23.2
	-080-89-205	CR-89-205-315			205											24.4	24.4	25.0
	-080-108-204	CR-108-204-315	108		204			270	146	371	385	427				25.5	25.5	26.4
	-080-108-205	CR-108-205-315			205											27.5	27.6	28.4
	-080-108-305	CR-108-305-315			305											29.0	29.0	29.8
1000	-100-108-205	CR-108-205-380	108	380	205	1290	1350	300	159	417	437	487	220	170	M16	39.8	39.8	42.4
	-100-108-305	CR-108-305-380			305											41.2	41.3	43.9
	-100-108-206	CR-108-206-380			206											43.3	43.3	46.0
	-100-108-306	CR-108-306-380			306											44.5	44.5	47.2
	-100-133-205	CR-133-205-380	133		205			325	173.5	442	462	515				43.9	43.9	46.8
	-100-133-305	CR-133-305-380			305											44.8	44.8	47.8
	-100-133-206	CR-133-206-380			206											46.9	46.9	49.9
	-100-133-306	CR-133-306-380			306											48.1	48.1	51.1
1200	-120-108-205	CR-108-205-465	108	465	205	1540	1600	335	176	476	503	564	260	200	M16	52.8	53.0	56.1
	-120-108-305	CR-108-305-465			305											54.3	54.5	57.5
	-120-108-206	CR-108-206-465			206											56.8	57.0	60.0
	-120-108-306	CR-108-306-465			306											58.0	58.2	61.2
	-120-133-205	CR-133-205-465	133		205			360	190.5	501	528	592				57.6	57.7	60.9
	-120-133-305	CR-133-305-465			305											58.6	58.6	61.9
	-120-133-206	CR-133-206-465			206											61.2	61.3	64.7
	-120-133-306	CR-133-306-465			306											62.4	62.5	65.9
	-120-159-205	CR-159-205-465	159		205			390	207.5	529	557	618				65.0	65.6	68.7
	-120-159-305	CR-159-305-465			305											66.0	66.6	69.7
	-120-159-206	CR-159-206-465			206											68.6	69.1	72.2
	-120-159-306	CR-159-306-465			306											69.8	70.3	73.4
1400	-140-108-205	CR-108-205-530	108	530	205	1740	1800	350	184	516	548	618	280	220	M16	58.9	58.9	70.5
	-140-108-305	CR-108-305-530			305											60.4	60.4	71.9
	-140-108-206	CR-108-206-530			206											63.3	63.3	74.8
	-140-108-306	CR-108-306-530			306											64.5	64.5	76.0
	-140-133-205	CR-133-205-530	133		205			380	198.5	541	573	646				64.2	64.2	75.8
	-140-133-305	CR-133-305-530			305											65.1	65.1	76.8
	-140-133-206	CR-133-206-530			206											68.1	68.4	79.8
	-140-133-306	CR-133-306-530			306											69.3	69.6	81.0
	-140-159-205	CR-159-205-530	159		205			410	215.5	570	603	672				80.3	81.0	85.8
	-140-159-305	CR-159-305-530			305											81.3	82.0	86.8
	-140-159-206	CR-159-206-530			206											84.2	84.8	89.7
	-140-159-306	CR-159-306-530			306											85.4	86.0	90.9