Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of rubber disc return roller in China. Be free to buy bulk rubber disc return roller in stock here and get free sample from our factory. Customized orders are welcome.
Introduction
A rubber disc return roller is a crucial component in conveyor systems. Its primary function is to support the return strand of a conveyor belt and perform essential cleaning operations. As the conveyor belt moves through the system, the return side of the belt comes into contact with the rubber disc return roller.
Application
Industrial Manufacturing
In factories, rubber disc return rollers are used in conveyor systems that transport raw materials, semi - finished products, or finished goods. For example, in an automotive manufacturing plant, they are used to convey car parts along the assembly line and keep the conveyor belts in good condition.
Mining and Minerals Processing
In the mining industry, these rollers are essential for handling conveyor belts that transport ores, coal, and other minerals. The harsh and dusty environment in mines makes the cleaning function of the rubber disc return roller particularly important to prevent the build - up of mineral particles on the return side of the belts.
Agriculture and Food Processing
In agricultural product handling, such as in grain elevators and food processing plants, rubber disc return roller are used to convey grains, fruits, and vegetables. They help to keep the conveyor belts clean and free from debris, ensuring the quality of the food products being transported.
Design
|
Rubber disc return roller mainly consists of center shaft, rubber disk, bearing and end cover. The center shaft is made of high-strength carbon steel or alloy steel to ensure that it can withstand the heavy pressure of the conveyor belt and materials. The rubber discs are evenly arranged on the shaft and are made of wear-resistant and elastic natural or synthetic rubber. The surface texture design, such as serrated or grooved, enhances the cleaning effect on the surface of the conveyor belt. The bearings are mounted on both ends of the shaft and are either deep groove ball bearings or tapered roller bearings depending on the load and speed, and are equipped with a sealing device to prevent the entry of dust, moisture and other impurities. End caps, made of metal, are mounted on both ends of the rollers to protect the internal components. |
Advantage
Pipe
This is the main part of the roller, typically constructed from steel pipe and coated with paint to enhance its anti-corrosion and wear resistance properties.
Bearings
Deep groove precision ball bearings, DIN 62 and 63 series, 6204, 6205, 6305, 6206, 6306, 6308, C3 or C4 clearance.
Seal
Labyrinth seal, its purpose is to prevent dust and debris from entering the bearing interior, three-lip type, material ISOPA6 (nylon 6).
Bearing housing
This component connects rollers to conveying equipment, available in fixed and adjustable types.
Shaft
Cold drawn steel. Raw steel rod grinders process shafts with diameters up to 20, 25, 30, 40 (ISO h6 or g6 tolerances apply to seal parts or entire shafts).
Lubrication
The roller assembly using waterproof, dust-proof, long-acting 3 class lithium grease, long-term lubrication.
Circlip spring
Made of spring steel, it serves to secure the movement of roller strings.
Production
Intelligent Production Workshop
Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.
Certificate
Hot Tags: rubber disc return roller, China rubber disc return roller manufacturers, suppliers, factory, training idler, skid steer idlers, Rubber Spiral ReturnIdler, brewer idler, tapered rollers for belt conveyor, steel conveyor rollers with bearings
|
|
|||||||||||
|
Part No. |
D |
Φe |
d |
Bearing |
Part No. |
D |
Φe |
d |
Bearing |
||
|
mm |
s |
mm |
mm |
mm |
s |
mm |
mm |
||||
|
JXRI1 |
63 |
3 |
89 |
20 |
6204 |
JXRI5 |
89 |
4 |
127 |
30 |
6306 |
|
63 |
3 |
108 |
89 |
4 |
133 |
||||||
|
63 |
3 |
114 |
89 |
4 |
152 |
||||||
|
89 |
3 |
127 |
89 |
4 |
159 |
||||||
|
89 |
3 |
133 |
133 |
4 |
194 |
||||||
|
89 |
3 |
140 |
JXRI6 |
89 |
4 |
133 |
35 |
6307 |
|||
|
89 |
3 |
152 |
89 |
4 |
152 |
||||||
|
JXRI2 |
60 |
6 |
89 |
25 |
6205 |
89 |
4 |
159 |
|||
|
60 |
6 |
108 |
133 |
4 |
194 |
||||||
|
60 |
6 |
114 |
JXRI7 |
108 |
4 |
159 |
40 |
6308 |
|||
|
89 |
3 |
127 |
108 |
4 |
165 |
||||||
|
89 |
3 |
133 |
133 |
6 |
194 |
||||||
|
89 |
3 |
140 |
133 |
6 |
219 |
||||||
|
89 |
3 |
152 |
JXRI8 |
108 |
6 |
159 |
45 |
6309 |
|||
|
89 |
3 |
159 |
133 |
6 |
194 |
||||||
|
JXRI3 |
89 |
3 |
127 |
25 |
6305 |
133 |
6 |
219 |
|||
|
89 |
3 |
133 |
JXRI9 |
133 |
6 |
194 |
50 |
6310 |
|||
|
89 |
3 |
140 |
133 |
6 |
219 |
||||||
|
89 |
3 |
152 |
|||||||||
|
89 |
3 |
159 |
|||||||||
|
JXRI4 |
89 |
3 |
127 |
30 |
6206 |
||||||
|
89 |
3 |
133 |
|||||||||
|
89 |
3 |
159 |
|||||||||
|
108 |
3.5 |
165 |
|||||||||
