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Carrying Idler Roller

Carrying Idler Roller

Details
Carrying idler roller is a type of conveyor idler that is used to support and guide the conveyor belt along its path. Carrying idlers for belt conveyor are typically flat in shape and are designed to be mounted horizontally on the conveyor frame.
Belt Width (mm);500-1400
Seal Material:Rubber or Plastic
Roller Material:High-quality Steel
Category
Idler
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Description
Technical Parameters

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of carrying idler roller in China. Be free to buy bulk carrying idler roller in stock here and get free sample from our factory. Customized orders are welcome.

 

 

Introduction

 
Carrying idler roller is a type of conveyor idler that is used to support and guide the conveyor belt along its path. Carrying idlers for belt conveyor are typically flat in shape and are designed to be mounted horizontally on the conveyor frame. Carrying Idlers With Frame are commonly used in applications where the conveyor belt is relatively flat and straight, such as in mining, quarrying, and material handling operations. Self aligning carrying idlers are available in a variety of sizes and configurations to suit different conveyor belt widths and load capacities.
Carrying Idler Roller

 

Application

Mining Industry

Carrying idlers for belt conveyor is used to transport coal in coal mine conveying system. After the coal is mined from underground, it is transported to the ground or other processing areas via conveyor belts. The upper flat roller set can provide stable support for the conveyor belt to ensure that the coal will not be spilled due to the swaying of the conveyor belt during transportation.

Carrying idlers for belt conveyor is used to convey the ore in the beneficiation plant of metal ores (e.g. iron ore, copper ore, etc.). After a series of processing procedures such as crushing, screening, etc., the ore needs to be transported to the next stage through the conveyor belt. The upper flat roller set can adapt to the weight and hardness of the ore, reduce the friction loss between the conveyor belt and the rollers, and extend the service life of the conveyor belt and the roller set.

Port Terminal

In bulk terminal, self aligning carrying idlers are used for loading, unloading and conveying all kinds of bulk cargoes, such as grains, ores, coal and so on.

Power Industry

In thermal power plants, flat carrier idlers is used to convey coal to the boiler. Coal is transported from the coal yard to the coal feeder of the boiler through the conveyor belt, and the upper flat roller set ensures the stability of the coal in the conveying process.

In some new energy power plants (e.g. biomass power plants), Carrying Idlers With Frame is used for conveying biomass raw materials, such as straw, wood chips and so on.

Construction Industry

In building construction site, carrying idlers for belt conveyor is used to convey building materials, such as sand, cement, bricks, etc.

Chemical Industry

Self aligning carrying idlers plays an important role in the transportation of chemical raw materials and products. For example, in fertilizer plants, it is used to convey fertilizer granules. Fertilizer granules need to be conveyed in such a way as to avoid breakage and spilling of the granules. The upper flat roller set ensures that the fertilizer granules arrive intact at the packing house or storage warehouse under conveyor belt transportation by providing a smooth conveying surface. Meanwhile, in chemical production, many raw materials and products may be corrosive, the material of the upper flat roller set can be selected according to the specific chemical substances to resist corrosion and ensure its normal service life.

 

Design

 

Idler / Carrying idler roller

Load - Bearing Capacity Principle

Flat carrier idlers must be designed to withstand the weight of the conveyor belt and the materials it carries. The load - bearing capacity is determined by factors such as the maximum expected load per unit length of the conveyor belt and the number of idlers in a given section.

Smooth Running Principle

The design should ensure that the idlers rotate smoothly to minimize friction and wear. This requires the use of high - quality bearings. The bearings are selected based on the rotational speed and load requirements of the idlers.

Belt Conformity Principle

Flat carrier idlers should conform well to the shape and movement of the conveyor belt. The diameter of the rollers is designed to provide the right amount of support to the belt without causing excessive deformation.

Durability and Maintenance - Ease Principle

The design should aim for durability to withstand the harsh operating conditions such as dust, moisture, and corrosive substances. The materials used for the idlers, including the roller shell, frame, and bearings, are selected with their resistance to corrosion and wear in mind.

 

Advantage

 

Idler / Self Aligning Carrying Idler

Cylindrical roller

It is the main component of the idler and is usually made of high-quality steel. It has a smooth surface to reduce friction and wear on the conveyor belt. The roller is mounted on a shaft that is supported by the bearing.

Bearing

It is typically a deep groove ball bearing or a spherical roller bearing, depending on the load capacity and operating conditions of the conveyor system. It is designed to support the roller and allow it to rotate freely.

Seal

It is used to protect the bearing from dust, dirt, and other contaminants that can cause premature failure. It is usually made of rubber or plastic and is designed to provide a tight seal around the bearing.

Support bracket

It is used to attach the idler to the conveyor frame and provide additional support for the roller. It is typically made of steel and is designed to withstand the weight and forces of the conveyor system.

 

 

Production

Workshop

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Production Line
 

Certificate

欧盟 CE
ISO 14001
ISO 45001
ISO 9001

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BELT WIDTH

MODEL

ROLLER

BEARING No.

A

E

H

H1

H2

P

Q

d

MASS (Kg)

MODEL

D

L

30

35

45

30

35

45

500

-050-89-204

CR-89-204-200

89

200

204

740

800

220

135.5

286

300

328

170

130

M12

15.2

15.6

16.3

650

-065-89-204

CR-89-204-250

250

204

890

950

235

135.5

311

329

364

170

130

M12

17.4

17.5

18.1

-065-89-205

CR-89-205-250

205

19.1

19.2

19.8

-065-108-204

CR-108-204-250

108

204

265

146

330

346

381

19.9

20.2

20.9

-065-108-205

CR-108-205-250

205

21.6

21.9

22.7

-065-108-305

CR-108-305-250

305

23.1

23.4

24.1

800

-080-89-204

CR-89-204-315

89

315

204

1090

1150

245

135.5

350

366

410

170

130

M12

22.6

22.6

23.2

-080-89-205

CR-89-205-315

205

24.4

24.4

25.0

-080-108-204

CR-108-204-315

108

204

270

146

371

385

427

25.5

25.5

26.4

-080-108-205

CR-108-205-315

205

27.5

27.6

28.4

-080-108-305

CR-108-305-315

305

29.0

29.0

29.8

1000

-100-108-205

CR-108-205-380

108

380

205

1290

1350

300

159

417

437

487

220

170

M16

39.8

39.8

42.4

-100-108-305

CR-108-305-380

305

41.2

41.3

43.9

-100-108-206

CR-108-206-380

206

43.3

43.3

46.0

-100-108-306

CR-108-306-380

306

44.5

44.5

47.2

-100-133-205

CR-133-205-380

133

205

325

173.5

442

462

515

43.9

43.9

46.8

-100-133-305

CR-133-305-380

305

44.8

44.8

47.8

-100-133-206

CR-133-206-380

206

46.9

46.9

49.9

-100-133-306

CR-133-306-380

306

48.1

48.1

51.1

1200

-120-108-205

CR-108-205-465

108

465

205

1540

1600

335

176

476

503

564

260

200

M16

52.8

53.0

56.1

-120-108-305

CR-108-305-465

305

54.3

54.5

57.5

-120-108-206

CR-108-206-465

206

56.8

57.0

60.0

-120-108-306

CR-108-306-465

306

58.0

58.2

61.2

-120-133-205

CR-133-205-465

133

205

360

190.5

501

528

592

57.6

57.7

60.9

-120-133-305

CR-133-305-465

305

58.6

58.6

61.9

-120-133-206

CR-133-206-465

206

61.2

61.3

64.7

-120-133-306

CR-133-306-465

306

62.4

62.5

65.9

-120-159-205

CR-159-205-465

159

205

390

207.5

529

557

618

65.0

65.6

68.7

-120-159-305

CR-159-305-465

305

66.0

66.6

69.7

-120-159-206

CR-159-206-465

206

68.6

69.1

72.2

-120-159-306

CR-159-306-465

306

69.8

70.3

73.4

1400

-140-108-205

CR-108-205-530

108

530

205

1740

1800

350

184

516

548

618

280

220

M16

58.9

58.9

70.5

-140-108-305

CR-108-305-530

305

60.4

60.4

71.9

-140-108-206

CR-108-206-530

206

63.3

63.3

74.8

-140-108-306

CR-108-306-530

306

64.5

64.5

76.0

-140-133-205

CR-133-205-530

133

205

380

198.5

541

573

646

64.2

64.2

75.8

-140-133-305

CR-133-305-530

305

65.1

65.1

76.8

-140-133-206

CR-133-206-530

206

68.1

68.4

79.8

-140-133-306

CR-133-306-530

306

69.3

69.6

81.0

-140-159-205

CR-159-205-530

159

205

410

215.5

570

603

672

80.3

81.0

85.8

-140-159-305

CR-159-305-530

305

81.3

82.0

86.8

-140-159-206

CR-159-206-530

206

84.2

84.8

89.7

-140-159-306

CR-159-306-530

306

85.4

86.0

90.9

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