Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of carrying idler roller in China. Be free to buy bulk carrying idler roller in stock here and get free sample from our factory. Customized orders are welcome.
Introduction
Carrying idler roller is a type of conveyor idler that is used to support and guide the conveyor belt along its path. Carrying idlers for belt conveyor are typically flat in shape and are designed to be mounted horizontally on the conveyor frame. Carrying Idlers With Frame are commonly used in applications where the conveyor belt is relatively flat and straight, such as in mining, quarrying, and material handling operations. Self aligning carrying idlers are available in a variety of sizes and configurations to suit different conveyor belt widths and load capacities.

Application
Mining Industry
Carrying idlers for belt conveyor is used to transport coal in coal mine conveying system. After the coal is mined from underground, it is transported to the ground or other processing areas via conveyor belts. The upper flat roller set can provide stable support for the conveyor belt to ensure that the coal will not be spilled due to the swaying of the conveyor belt during transportation.
Carrying idlers for belt conveyor is used to convey the ore in the beneficiation plant of metal ores (e.g. iron ore, copper ore, etc.). After a series of processing procedures such as crushing, screening, etc., the ore needs to be transported to the next stage through the conveyor belt. The upper flat roller set can adapt to the weight and hardness of the ore, reduce the friction loss between the conveyor belt and the rollers, and extend the service life of the conveyor belt and the roller set.
Port Terminal
In bulk terminal, self aligning carrying idlers are used for loading, unloading and conveying all kinds of bulk cargoes, such as grains, ores, coal and so on.
Power Industry
In thermal power plants, flat carrier idlers is used to convey coal to the boiler. Coal is transported from the coal yard to the coal feeder of the boiler through the conveyor belt, and the upper flat roller set ensures the stability of the coal in the conveying process.
In some new energy power plants (e.g. biomass power plants), Carrying Idlers With Frame is used for conveying biomass raw materials, such as straw, wood chips and so on.
Construction Industry
In building construction site, carrying idlers for belt conveyor is used to convey building materials, such as sand, cement, bricks, etc.
Chemical Industry
Self aligning carrying idlers plays an important role in the transportation of chemical raw materials and products. For example, in fertilizer plants, it is used to convey fertilizer granules. Fertilizer granules need to be conveyed in such a way as to avoid breakage and spilling of the granules. The upper flat roller set ensures that the fertilizer granules arrive intact at the packing house or storage warehouse under conveyor belt transportation by providing a smooth conveying surface. Meanwhile, in chemical production, many raw materials and products may be corrosive, the material of the upper flat roller set can be selected according to the specific chemical substances to resist corrosion and ensure its normal service life.
Design

Load - Bearing Capacity Principle
Flat carrier idlers must be designed to withstand the weight of the conveyor belt and the materials it carries. The load - bearing capacity is determined by factors such as the maximum expected load per unit length of the conveyor belt and the number of idlers in a given section.
Smooth Running Principle
The design should ensure that the idlers rotate smoothly to minimize friction and wear. This requires the use of high - quality bearings. The bearings are selected based on the rotational speed and load requirements of the idlers.
Belt Conformity Principle
Flat carrier idlers should conform well to the shape and movement of the conveyor belt. The diameter of the rollers is designed to provide the right amount of support to the belt without causing excessive deformation.
Durability and Maintenance - Ease Principle
The design should aim for durability to withstand the harsh operating conditions such as dust, moisture, and corrosive substances. The materials used for the idlers, including the roller shell, frame, and bearings, are selected with their resistance to corrosion and wear in mind.
Advantage

Cylindrical roller
It is the main component of the idler and is usually made of high-quality steel. It has a smooth surface to reduce friction and wear on the conveyor belt. The roller is mounted on a shaft that is supported by the bearing.
Bearing
It is typically a deep groove ball bearing or a spherical roller bearing, depending on the load capacity and operating conditions of the conveyor system. It is designed to support the roller and allow it to rotate freely.
Seal
It is used to protect the bearing from dust, dirt, and other contaminants that can cause premature failure. It is usually made of rubber or plastic and is designed to provide a tight seal around the bearing.
Support bracket
It is used to attach the idler to the conveyor frame and provide additional support for the roller. It is typically made of steel and is designed to withstand the weight and forces of the conveyor system.
Production

Intelligent Production Workshop
Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Certificate




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BELT WIDTH |
MODEL |
ROLLER |
BEARING No. |
A |
E |
H |
H1 |
H2 |
P |
Q |
d |
MASS (Kg) |
||||||
|
MODEL |
D |
L |
30 |
35 |
45 |
30 |
35 |
45 |
||||||||||
|
500 |
-050-89-204 |
CR-89-204-200 |
89 |
200 |
204 |
740 |
800 |
220 |
135.5 |
286 |
300 |
328 |
170 |
130 |
M12 |
15.2 |
15.6 |
16.3 |
|
650 |
-065-89-204 |
CR-89-204-250 |
250 |
204 |
890 |
950 |
235 |
135.5 |
311 |
329 |
364 |
170 |
130 |
M12 |
17.4 |
17.5 |
18.1 |
|
|
-065-89-205 |
CR-89-205-250 |
205 |
19.1 |
19.2 |
19.8 |
|||||||||||||
|
-065-108-204 |
CR-108-204-250 |
108 |
204 |
265 |
146 |
330 |
346 |
381 |
19.9 |
20.2 |
20.9 |
|||||||
|
-065-108-205 |
CR-108-205-250 |
205 |
21.6 |
21.9 |
22.7 |
|||||||||||||
|
-065-108-305 |
CR-108-305-250 |
305 |
23.1 |
23.4 |
24.1 |
|||||||||||||
|
800 |
-080-89-204 |
CR-89-204-315 |
89 |
315 |
204 |
1090 |
1150 |
245 |
135.5 |
350 |
366 |
410 |
170 |
130 |
M12 |
22.6 |
22.6 |
23.2 |
|
-080-89-205 |
CR-89-205-315 |
205 |
24.4 |
24.4 |
25.0 |
|||||||||||||
|
-080-108-204 |
CR-108-204-315 |
108 |
204 |
270 |
146 |
371 |
385 |
427 |
25.5 |
25.5 |
26.4 |
|||||||
|
-080-108-205 |
CR-108-205-315 |
205 |
27.5 |
27.6 |
28.4 |
|||||||||||||
|
-080-108-305 |
CR-108-305-315 |
305 |
29.0 |
29.0 |
29.8 |
|||||||||||||
|
1000 |
-100-108-205 |
CR-108-205-380 |
108 |
380 |
205 |
1290 |
1350 |
300 |
159 |
417 |
437 |
487 |
220 |
170 |
M16 |
39.8 |
39.8 |
42.4 |
|
-100-108-305 |
CR-108-305-380 |
305 |
41.2 |
41.3 |
43.9 |
|||||||||||||
|
-100-108-206 |
CR-108-206-380 |
206 |
43.3 |
43.3 |
46.0 |
|||||||||||||
|
-100-108-306 |
CR-108-306-380 |
306 |
44.5 |
44.5 |
47.2 |
|||||||||||||
|
-100-133-205 |
CR-133-205-380 |
133 |
205 |
325 |
173.5 |
442 |
462 |
515 |
43.9 |
43.9 |
46.8 |
|||||||
|
-100-133-305 |
CR-133-305-380 |
305 |
44.8 |
44.8 |
47.8 |
|||||||||||||
|
-100-133-206 |
CR-133-206-380 |
206 |
46.9 |
46.9 |
49.9 |
|||||||||||||
|
-100-133-306 |
CR-133-306-380 |
306 |
48.1 |
48.1 |
51.1 |
|||||||||||||
|
1200 |
-120-108-205 |
CR-108-205-465 |
108 |
465 |
205 |
1540 |
1600 |
335 |
176 |
476 |
503 |
564 |
260 |
200 |
M16 |
52.8 |
53.0 |
56.1 |
|
-120-108-305 |
CR-108-305-465 |
305 |
54.3 |
54.5 |
57.5 |
|||||||||||||
|
-120-108-206 |
CR-108-206-465 |
206 |
56.8 |
57.0 |
60.0 |
|||||||||||||
|
-120-108-306 |
CR-108-306-465 |
306 |
58.0 |
58.2 |
61.2 |
|||||||||||||
|
-120-133-205 |
CR-133-205-465 |
133 |
205 |
360 |
190.5 |
501 |
528 |
592 |
57.6 |
57.7 |
60.9 |
|||||||
|
-120-133-305 |
CR-133-305-465 |
305 |
58.6 |
58.6 |
61.9 |
|||||||||||||
|
-120-133-206 |
CR-133-206-465 |
206 |
61.2 |
61.3 |
64.7 |
|||||||||||||
|
-120-133-306 |
CR-133-306-465 |
306 |
62.4 |
62.5 |
65.9 |
|||||||||||||
|
-120-159-205 |
CR-159-205-465 |
159 |
205 |
390 |
207.5 |
529 |
557 |
618 |
65.0 |
65.6 |
68.7 |
|||||||
|
-120-159-305 |
CR-159-305-465 |
305 |
66.0 |
66.6 |
69.7 |
|||||||||||||
|
-120-159-206 |
CR-159-206-465 |
206 |
68.6 |
69.1 |
72.2 |
|||||||||||||
|
-120-159-306 |
CR-159-306-465 |
306 |
69.8 |
70.3 |
73.4 |
|||||||||||||
|
1400 |
-140-108-205 |
CR-108-205-530 |
108 |
530 |
205 |
1740 |
1800 |
350 |
184 |
516 |
548 |
618 |
280 |
220 |
M16 |
58.9 |
58.9 |
70.5 |
|
-140-108-305 |
CR-108-305-530 |
305 |
60.4 |
60.4 |
71.9 |
|||||||||||||
|
-140-108-206 |
CR-108-206-530 |
206 |
63.3 |
63.3 |
74.8 |
|||||||||||||
|
-140-108-306 |
CR-108-306-530 |
306 |
64.5 |
64.5 |
76.0 |
|||||||||||||
|
-140-133-205 |
CR-133-205-530 |
133 |
205 |
380 |
198.5 |
541 |
573 |
646 |
64.2 |
64.2 |
75.8 |
|||||||
|
-140-133-305 |
CR-133-305-530 |
305 |
65.1 |
65.1 |
76.8 |
|||||||||||||
|
-140-133-206 |
CR-133-206-530 |
206 |
68.1 |
68.4 |
79.8 |
|||||||||||||
|
-140-133-306 |
CR-133-306-530 |
306 |
69.3 |
69.6 |
81.0 |
|||||||||||||
|
-140-159-205 |
CR-159-205-530 |
159 |
205 |
410 |
215.5 |
570 |
603 |
672 |
80.3 |
81.0 |
85.8 |
|||||||
|
-140-159-305 |
CR-159-305-530 |
305 |
81.3 |
82.0 |
86.8 |
|||||||||||||
|
-140-159-206 |
CR-159-206-530 |
206 |
84.2 |
84.8 |
89.7 |
|||||||||||||
|
-140-159-306 |
CR-159-306-530 |
306 |
85.4 |
86.0 |
90.9 |
|||||||||||||

