Introduction
The Belt Conveyor Return Roller is a highly effective, self-cleaning conveyor component designed to protect your belt and extend the life of your entire system. Unlike standard flat rollers, this specialized return roller for conveyor belt uses a spiral or screw-like design to actively shed sticky, caked-on material. These are some of the enhanced conveyor belt return rollers, which are a straightforward upgrade that offers great advantages in operations.
Application
Mining and Quarrying
Ideal when making use of wet clay or of mud or fine ores, which would otherwise accumulate on conventional rollers.
Cement and Concrete
This prevents the buildup of sticky cement, cement powder, or wet cement aggregate on the belt.
Agriculture
This return roller for conveyor belt is ideal for moving manure, compost, or sticky grains.
Construction and Demolition
This is a good option with C&D recycling, whereby muddy or wet materials are prevalent. Our conveyor belt return rollers are good for this.
Design
Action of the Superior Self-cleaning
The open spiral design pushes debris from the belt, ensuring it stays clean.
Prevent Belt Mistracking
These conveyor belt return rollers provide proper belt running by avoiding material accumulation that will make the belt lose track.
Increase the Component and Belt Life
Also, a clean belt minimizes the abrasive wear to all conveyor rollers of returns and other parts, which will save on the costs of replacement.
Minimize the Maintenance Downtime
This return roller for conveyor belt eliminates the need for frequent manual cleaning, keeping your production line running.
Advantage
Spiral Shell
This is the core feature of the Belt Conveyor Return Roller, typically made of steel or equipped with durable PU discs. Its function is to scrape and clean the belt, offering the advantage of a non-stick, self-cleaning surface for this critical return roller for the conveyor belt.
Roller Tube
The spiral shell has a structure that is based on the central tube. Made from high-precision steel pipe, it ensures the Belt Conveyor Return Roller maintains its shape and integrity under heavy loads, making it a reliable return roller for conveyor belt systems.
Shaft and Bearings
A high-strength shaft and deep-groove ball bearings form the heart of the Belt Conveyor Return Roller. They ensure low friction and smooth rotation, which is a major asset to the energy-efficient working of these conveyor belt return rollers.
Labyrinth Sealing System
This is a critical component, featuring a triple-labyrinth non-contact seal. It protects the internal bearings of the Belt Conveyor Return Roller from contaminants, providing the major advantage of being maintenance-free and ensuring a long lifespan for the conveyor belt return rollers.
Bearing Housings
On the ends of the roller tube are welded these, which contain bearings and seals. Their robust construction ensures the internal components of the Belt Conveyor Return Roller remain perfectly aligned, a vital feature for any heavy-duty return roller for conveyor belt.
Production
Intelligent Production Workshop
Hebei, May 1st, 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023, JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.
Certificate
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Roller No. |
D |
inch |
s |
Bearing housing |
d |
Bearing |
|
mm |
mm |
δ |
mm |
|||
|
JXGR1 |
63 |
3 |
2.5 |
20 |
6204 C3 |
|
|
76 |
3 |
3 |
||||
|
89 |
3 |
|||||
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
114 |
4.5 |
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
4 |
|||||
|
JXCR 2 |
76 |
3 |
3 |
3 |
25 |
6205 C3 |
|
89 |
3 |
|||||
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
114 |
4.5 |
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
4.5 |
|||||
|
168 |
4.5 |
|||||
|
JXCR3 |
89 |
3 |
3.5 |
25 |
6305 C3 |
|
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
4.5 |
|||||
|
168 |
4.5 |
|||||
|
JXCR4 |
89 |
3 |
3.5 |
30 |
6206 C3 |
|
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
4.5 |
|||||
|
165 |
6.5 |
4 |
||||
|
168 |
4.5 |
|||||
|
JXCR5 |
89 |
3 |
4 |
30 |
6306 C3 |
|
|
108 |
3.5 |
|||||
|
133 |
4 |
|||||
|
159 |
4.5 |
|||||
|
JXCR6 |
108 |
4 |
5 |
40 |
6308 C3 |
|
|
133 |
4 |
|||||
|
159 |
4.5 |
|||||
|
165 |
6.5 |
4 |
||||
|
194 |
6.3 |
|||||
