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Heavy Duty Steel Conveyor Rollers

Heavy Duty Steel Conveyor Rollers

Details
With non-contacting triple-lip labyrinth seals and deep groove precision ball bearings,it can deliver high-performance and extended service life (typically 8 years with 24/7 operation) in demanding bulk material handling environments.
Bearing Sizes:6204, 6205, 6305, 6206, 6306, 6308
Bearing Clearance:C3 or C4
Bearing Housing:2.5-5
Category
Idler Roller
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Description
Technical Parameters

 

Introduction

 

 
Heavy duty steel conveyor rollers are designed to provide exceptional performance and a long service life (typically 8 years with continuous 24/7 operation) in demanding bulk material handling environments. Featuring non-contacting triple-lip labyrinth seals and advanced conveyor roller bearings, they ensure top-tier quality, performance, reliability, and durability.
Steel Conveyor Roller

 

Application

Heavy duty steel conveyor rollers excel in even the most challenging conveyor systems, such as those used in mining, quarrying, cement production, coal power generation, and dock operations. Available in various configurations, their robust steel construction, combined with an advanced hermetic sealing system featuring triple-lip labyrinth seals and advanced conveyor roller bearings, guarantees superior load capacity and resistance to impact, corrosion, and abrasion. Designed for extreme environmental conditions, these heavy duty steel conveyor rollers operate reliably between -20°C and +100°C with standard lubrication. Also, they may be used as conveyor roller replacements for Juxin Conveyor or other brand conveyor roller systems.

Design

Idler Roller / steel rollers for conveyors

As we all know, high-quality heavy duty steel conveyor rollers are essential for ensuring the efficient and continuous operation of modern conveyors. As a manufacturer specializing in belt conveyor rollers, JUXIN is committed to producing high-quality rollers that meet international standards, including ISO, UNI, DIN, AFNOR, FEM, BS, JIS, SANS, and CEMA. We take pride in delivering products that not only meet but often exceed customer expectations.

Application

 

 

Metal Rollers For Conveyor Structure

Tube

Precision steel tube electrically welded with tight tolerances to ensure minimal radial run-out, reduced imbalance, and quiet, smooth operation.

Bearings

Deep groove precision ball bearings, DIN 62 and 63 series, 6204, 6205, 6305, 6206, 6306, 6308, C3 or C4 clearance. 

Seal

The non-contact three-lip labyrinth seal device is designed to prevent contaminants from entering the bearing housing. The surface has been zinc-plated for added durability.

Bearing housing

With tight tolerances, It ensures durability and precise alignment.

 

Shaft

Cold-drawn steel. Our skilled grinders work on steel rods to create shafts with diameters up to 20mm, 25mm, 30mm, and 40mm(ISO h6 or g6 tolerances apply to seal parts or entire shafts).

Lubrication

The roller assembly is lubricated with waterproof, dust-proof, long-lasting lithium grease of Class 3, ensuring smooth and reliable operation over the long term.

 

 

Circlip spring

Crafted from high-quality spring steel, this component ensures the smooth and reliable movement of roller strings.

 

Production

Workshop

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Production Line
 

Certificate

欧盟 CE
ISO 14001
ISO 45001
ISO 9001

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Roller No.

D

inch

s

Bearing housing

d

Bearing

mm

mm

δ

mm

JXCR1

63

 

3

2.5

20

6204 C3

76

3

3

89

 

3

102

4

3

108

 

3.5

114

4.5

3.5

127

5

4

133

 

4

140

 

4

JXCR 2

76

3

3

3

25

6205 C3

89

 

3

102

4

3

108

 

3.5

114

4.5

3.5

127

5

4

133

 

4

140

5.5

4

152

6

4

159

 

4.5

168

 

4.5

JXCR3

89

 

3

3.5

25

6305 C3

102

4

3

108

 

3.5

127

5

4

133

 

4

140

5.5

4

152

6

4

159

 

4.5

168

 

4.5

JXCR4

89

 

3

3.5

30

6206 C3

102

4

3

108

 

3.5

127

5

4

133

 

4

140

5.5

4

152

6

4

159

 

4.5

165

6.5

4

168

 

4.5

JXCR5

89

 

3

4

30

6306 C3

108

 

3.5

133

 

4

159

 

4.5

JXCR6

108

 

4

5

40

6308 C3

133

 

4

159

 

4.5

165

6.5

4

194

 

6.3

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