Introduction
Impact rollers for belt conveyor prevent direct contact between conveyor belts and steel rollers.Impact idlers are used in a belt conveyor at transfer points and loading zones, they absorb material impact forces to extend belt service life while significantly reducing operational noise. These impact rollers for belt conveyor deliver critical performance advantages when handling heavy bulk loads or corrosive materials.
Application
Mining Plants
Impact rollers for belt conveyor protect mining conveyors by cushioning the impact of dropped materials (coal, ores, rocks), reducing belt wear and maintaining operational efficiency.
Coking Plants
Impact rollers for belt conveyor are used in a belt conveyor at quenching stations. Featuring heat-resistant rubber and anti-corrosion seals,they could reduce thermal stress on belts and resists corrosion from acidic gases when handling hot coke (200–300°C).
Chemical Plants
Through the use of chemical-resistant materials (e.g., EPDM/Nitrile rubber) to prevent metal contamination and withstand chemical erosion during the conveyance of corrosive substances (acids/alkalis/polymers).
Design
Wear resistance
Technological advancements such as precision bearings and optimized roller shapes have reduced rolling resistance and decreased friction.
Corrosion resistance
The impact rollers for belt conveyor are designed to prevent metal contamination and withstand chemical erosion with Chemical-inert materials (e.g., EPDM/Nitrile rubber) and zero-lubrication design.
Heat resistance
With heat-resistant rubber (Over 120°C) and anti-corrosion seals, impact rollers for belt conveyor could reduce thermal stress on belts, resist corrosion from acidic gases (H₂S/NH₃).
Maintenance-Friendly
The impact rollers for belt conveyor is easy to maintain, with simple installation and replacement procedures. This reduces system downtime and ensures minimal disruption to operations.
Advantage
Idler-Specific Steel Tube
The idler-specific steel tubes utilize high-tensile steel to maintain structural integrity under load and impact stresses, preventing deformation.
Rubber Impact Ring
The impact rollers for belt conveyor are covered with a layer of rubber material with high elasticity(ISO 14837-1 shock attenuation standards), high wear resistance(reducing wear by 40-60% per CEMA test TR-2019-01),high heat-resistant (Over 120°C) and anti-tear properties.
Seal
Impact rollers for belt conveyor utilize labyrinth-lip hybrid seals to exclude dirt, water, and other contaminants, ensuring smooth operation while resisting chemical attack from acidic gases (hydrogen sulfide/ammonia gas).
Corrosion-Resistant Coating
The impact rollers for belt conveyor are coated with Chemical-inert materials ( EPDM/Nitrile rubber) , which withstand pH 2-12 environments.
Bearing
Deep groove ball bearings ensure flexible, low-torque rotation of idlers, reducing conveyor belt operational drag.
Durable Roller Shaft
The hardened steel shaft resists high-magnitude loads and impact forces, minimizing wear while sustaining operational performance parameters.
Production
Intelligent Production Workshop
Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.
Certificate
Hot Tags: impact roller for belt conveyor, China impact roller for belt conveyor manufacturers, suppliers, factory, Rubber Spiral ReturnIdler, return roller for conveyor belt, idler roller, metal rollers for conveyor, Rubber Spiral Return Roller, Steel Spiral Return Idler
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Roller No. |
D |
inch |
s |
Bearing housing |
d |
Bearing |
|
mm |
mm |
δ |
mm |
|||
|
JXCR1 |
63 |
3 |
2.5 |
20 |
6204 C3 |
|
|
76 |
3 |
3 |
||||
|
89 |
3 |
|||||
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
114 |
4.5 |
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
4 |
|||||
|
JXCR 2 |
76 |
3 |
3 |
3 |
25 |
6205 C3 |
|
89 |
3 |
|||||
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
114 |
4.5 |
3.5 |
||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
4.5 |
|||||
|
168 |
4.5 |
|||||
|
JXCR3 |
89 |
3 |
3.5 |
25 |
6305 C3 |
|
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
4.5 |
|||||
|
168 |
4.5 |
|||||
|
JXCR4 |
89 |
3 |
3.5 |
30 |
6206 C3 |
|
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
127 |
5 |
4 |
||||
|
133 |
4 |
|||||
|
140 |
5.5 |
4 |
||||
|
152 |
6 |
4 |
||||
|
159 |
4.5 |
|||||
|
165 |
6.5 |
4 |
||||
|
168 |
4.5 |
|||||
|
JXCR5 |
89 |
3 |
4 |
30 |
6306 C3 |
|
|
108 |
3.5 |
|||||
|
133 |
4 |
|||||
|
159 |
4.5 |
|||||
|
JXCR6 |
108 |
4 |
5 |
40 |
6308 C3 |
|
|
133 |
4 |
|||||
|
159 |
4.5 |
|||||
|
165 |
6.5 |
4 |
||||
|
194 |
6.3 |
|||||
