Introduction
Side guide rollers are specialized components installed along belt edges to prevent lateral deviation and maintain tracking accuracy. These side guide rollers feature hardened contact surfaces and adjustable mounting systems to withstand continuous belt friction. This critical assembly ensures stable material transport in high-speed or curved conveyor sections.
Application
Steel Mill
In hot-rolling lines, tungsten-carbide-coated conveyor side rollers (sourced from specialized conveyor idler suppliers) resist 800°C steel strip abrasion while maintaining ±2mm alignment tolerance.
Logistics
For parcel sorting conveyors, polyurethane side guide rollers provide silent operation and protect fragile packages from edge impact.
Mining
Heavy-duty side guide rollers with thick rubber lagging, available from major conveyor idler suppliers, absorb ore impact, reducing belt tearing by 70% in transfer points.
Food Processing
FDA-compliant stainless steel conveyor side rollers with hygienic seals prevent bacterial growth in meat/poultry conveying lines. Reputable conveyor idler suppliers provide these food-grade solutions.
Design
The design of conveyor side rollers can vary depending on the specific needs of the conveyor system and the solutions offered by conveyor idler suppliers. However, some common features are typically included in these side guide rollers.
Precision Alignment Control
Eccentric shaft design enables ±5mm micro-adjustment for exact belt positioning within the side guide roller assembly.
Enhanced Wear Resistance
Conveyor side rollers with advanced surface treatments (eg. ceramic inlay coating) extend 3 times service life than standard rollers.
Impact Absorption
Elastic polyurethane layers in specialized side guide rollers dissipate most collision energy during material surges.
Advantage
Surface
Directly interfaces with the conveyor belt edge to correct lateral deviation through friction. Failure occurs if surface hardness on the side guide roller drops below 1,000 HV – leads to groove formation and belt damage.
Shaft
Acting as the central load-bearing element in a conveyor side roller that transmits lateral forces, it resists bending deformation under extreme loads. Robust shafts are a hallmark of quality conveyor idler suppliers.
Mounting Base
Provides the adjustable interface for the side guide roller to the conveyor frame. Laser-cut slots enable ±15° angular adjustment for curved conveyor alignment and ±10 mm positional micro-adjustment of the conveyor side roller.
Production
Intelligent Production Workshop
Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.
Certificate
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Roller No. |
D |
inch |
s |
Bearing housing |
d |
Bearing |
|
mm |
mm |
δ |
mm |
|||
|
JXGR1 |
60 |
8 |
2.5 |
20 |
6204 C3 |
|
|
63 |
3.5 |
|||||
|
76 |
3 |
3.5 |
||||
|
89 |
3.5 |
|||||
|
102 |
4 |
3.5 |
||||
|
JXGR 2 |
76 |
3 |
3 |
3 |
25 |
6205 C3 |
|
89 |
3 |
|||||
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
JXGR3 |
89 |
3 |
3.5 |
25 |
6206 C3 |
|
|
102 |
4 |
3 |
||||
|
108 |
3.5 |
|||||
|
133 |
4 |
|||||
