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Trough Idler Roller

Trough Idler Roller

Details
By coordinating the center roller and two side rollers, trough idler rollers transform flat belts into deep-trough structures, meeting high-load, long-distance industrial conveying demands.
Belt Width (mm):500-1400
Mass(kg):15-91
Main Material:Steel or plastic
Category
Idler
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Description
Technical Parameters

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of trough idler roller in China. Be free to buy bulk trough idler roller in stock here and get free sample from our factory. Customized orders are welcome.

 

 

Introduction

Trough idler rollers are core supporting components in belt conveyors, consisting of multiple rollers arranged at specific angles to form a "trough-shaped" cross-section. This design efficiently transports bulk materials while minimizing spillage and enhancing conveying capacity. By coordinating the center roller and two side rollers, trough idler rollers transform flat belts into deep-trough structures, meeting high-load, long-distance industrial conveying demands.

Trough idler rollers

 

Application

Mining & Quarrying
Transports abrasive materials like coal, iron ore, and aggregates. Trough design prevents rock spillage and withstands high-impact loads (e.g., falling ores). Widely used in underground and open-pit mines.

Aggregate & Cement Production
Our Trough idler roller units feature sealed bearings resisting cement dust.Rubber-coated rollers (e.g., disc/V-type) reduce material buildup and belt misalignment.

Agriculture & Grain Handling
Special designs eliminate belt pinch points to protect grains. Zinc-coated rollers (food-grade Trough idler roller variants) eliminate static for grain safety.

Construction & Waste Management
Robust frames shield components - a hallmark of our troughing idlers manufacturer standards.

Design

 

Trough idler roller design

 

High-Efficiency Transport

Adjustable trough angles (15°–45°) increase capacity by 30%–50% vs. flat belts.

Spillage & Contamination Control

Wing rollers act as barriers; enclosed structures protect bearings/motors from dust/moisture.

Adjustability & Easy Maintenance

Configurable angles/spacing; Modular Trough idler roller replacement cuts downtime 40%.

Customized Samples

As your dedicated troughing idlers manufacturer, we provide tailored samples

Advantage

 

Troughing Impact Idler Structure

Roller

Center Roller bears primary material weight, Angled rollers (20°–45°) forming trough walls.Larger angles boost capacity but increase edge stress; require transition idlers to prevent tearing.

Frame

The frame connects rollers to conveyor frame. It is typically made of steel and is designed to withstand the weight of the rollers and the material being transported.

Bearing & Seal

Triple labyrinth blocks contaminants - critical for trough idler roller longevity.

Shaft & Locking Mechanism

Shaft secures roller positioning.Hardened shafts resist bending; quick-release designs simplify maintenance.

Surface Treatment

Multiple coating options are available.Rubber/polyurethane coatings absorb impacts or prevent sticking.The zinc coating isolates the steel rollers from contact with oxygen and moisture, preventing rust and extending the lifespan of the rollers.

 

 

Production

Workshop

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Production Line
 

Certificate

欧盟 CE
ISO 14001
ISO 45001
ISO 9001

Hot Tags: trough idler roller, China trough idler roller manufacturers, suppliers, factory, Rubber Disc Vee Return Idler, smooth idler, suspended impact idler, idler on excavator, Carrying Idler Roller, suspended carrying idler

product-934-330

BELT WIDTH

MODEL

ROLLER

BEARING No.

A

E

H

H1

H2

P

Q

d

MASS (Kg)

MODEL

D

L

30

35

45

30

35

45

500

-050-89-204

CR-89-204-200

89

200

204

740

800

220

135.5

286

300

328

170

130

M12

15.2

15.6

16.3

650

-065-89-204

CR-89-204-250

250

204

890

950

235

135.5

311

329

364

170

130

M12

17.4

17.5

18.1

-065-89-205

CR-89-205-250

205

19.1

19.2

19.8

-065-108-204

CR-108-204-250

108

204

265

146

330

346

381

19.9

20.2

20.9

-065-108-205

CR-108-205-250

205

21.6

21.9

22.7

-065-108-305

CR-108-305-250

305

23.1

23.4

24.1

800

-080-89-204

CR-89-204-315

89

315

204

1090

1150

245

135.5

350

366

410

170

130

M12

22.6

22.6

23.2

-080-89-205

CR-89-205-315

205

24.4

24.4

25.0

-080-108-204

CR-108-204-315

108

204

270

146

371

385

427

25.5

25.5

26.4

-080-108-205

CR-108-205-315

205

27.5

27.6

28.4

-080-108-305

CR-108-305-315

305

29.0

29.0

29.8

1000

-100-108-205

CR-108-205-380

108

380

205

1290

1350

300

159

417

437

487

220

170

M16

39.8

39.8

42.4

-100-108-305

CR-108-305-380

305

41.2

41.3

43.9

-100-108-206

CR-108-206-380

206

43.3

43.3

46.0

-100-108-306

CR-108-306-380

306

44.5

44.5

47.2

-100-133-205

CR-133-205-380

133

205

325

173.5

442

462

515

43.9

43.9

46.8

-100-133-305

CR-133-305-380

305

44.8

44.8

47.8

-100-133-206

CR-133-206-380

206

46.9

46.9

49.9

-100-133-306

CR-133-306-380

306

48.1

48.1

51.1

1200

-120-108-205

CR-108-205-465

108

465

205

1540

1600

335

176

476

503

564

260

200

M16

52.8

53.0

56.1

-120-108-305

CR-108-305-465

305

54.3

54.5

57.5

-120-108-206

CR-108-206-465

206

56.8

57.0

60.0

-120-108-306

CR-108-306-465

306

58.0

58.2

61.2

-120-133-205

CR-133-205-465

133

205

360

190.5

501

528

592

57.6

57.7

60.9

-120-133-305

CR-133-305-465

305

58.6

58.6

61.9

-120-133-206

CR-133-206-465

206

61.2

61.3

64.7

-120-133-306

CR-133-306-465

306

62.4

62.5

65.9

-120-159-205

CR-159-205-465

159

205

390

207.5

529

557

618

65.0

65.6

68.7

-120-159-305

CR-159-305-465

305

66.0

66.6

69.7

-120-159-206

CR-159-206-465

206

68.6

69.1

72.2

-120-159-306

CR-159-306-465

306

69.8

70.3

73.4

1400

-140-108-205

CR-108-205-530

108

530

205

1740

1800

350

184

516

548

618

280

220

M16

58.9

58.9

70.5

-140-108-305

CR-108-305-530

305

60.4

60.4

71.9

-140-108-206

CR-108-206-530

206

63.3

63.3

74.8

-140-108-306

CR-108-306-530

306

64.5

64.5

76.0

-140-133-205

CR-133-205-530

133

205

380

198.5

541

573

646

64.2

64.2

75.8

-140-133-305

CR-133-305-530

305

65.1

65.1

76.8

-140-133-206

CR-133-206-530

206

68.1

68.4

79.8

-140-133-306

CR-133-306-530

306

69.3

69.6

81.0

-140-159-205

CR-159-205-530

159

205

410

215.5

570

603

672

80.3

81.0

85.8

-140-159-305

CR-159-305-530

305

81.3

82.0

86.8

-140-159-206

CR-159-206-530

206

84.2

84.8

89.7

-140-159-306

CR-159-306-530

306

85.4

86.0

90.9

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