Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of impact idlers for belt conveyor in China. Be free to buy bulk impact idlers for belt conveyor in stock here and get free sample from our factory. Customized orders are welcome.
Introduction
Impact idlers for belt conveyor is one of the most conmmon conveyor idler types installed at the loading zone of belt conveyors, engineered to absorb impact energy from high-fall materials like ores, coal, aggregates. The core function of impact idlers for belt conveyor is to dissipate impact forces via elastic elements (rubber rings, springs, or composite pads), protecting the conveyor belt from tearing, abrasion, and reducing material spillage/dust caused by rebound.
Application
Mining & Metallurgy
Primary crusher discharge zones:Impact idler for belt conveyor can withstand >50 t/h iron ore impact (5~15m drop).Rubber/polyurethane rings (65±5 Shore A hardness) double belt life.
Aggregate & Cement Production
Crusher exit points: Spring-rubber composite structures prevent belt gouging by sharp granite chunks .
Thermal Power & Coal Handling
Coal silo discharge:Impact idlers for belt conveyor use a Multi-row dense arrangement suppresses coal dust, complying with OSHA standards.
Recycling & Waste Management
Scrap metal/construction waste transfer: Compared with other conveyor idler manufacturers, reinforced impact idler rollers resist metal fragment impact.
Advantage
High-Efficiency Impact AbsorptionElastic elements absorb 80% impact energy, reducing belt damage by 70%. Spillage & Dust ControlTight spacing blocks material penetration; rubber surfaces suppress dust dispersion. Load-Adaptive ResponseSoft buffer for fragile materials (light loads), high rigidity for lump impacts (heavy loads). Optimized MaintenanceModular elastic sleeves allow replacement without frame disassembly, cutting downtime by 50%. Customizable Samples Juxin is specialized conveyor idler manufacturer that ensures availability of sample &OEM&ODM! Strict Physical/Chemical testing procedures Juxin is one of the few conveyor idler manufacturers that have a strict quality management system.Meeting the requirements of the product design and process, providing reliable testing data. |
Design
Roller Shell
The roller shell is typically made of high-strength steel or aluminum, which provides excellent durability and resistance to corrosion.Under heavy-duty conditions, the roller's anti-deformation capacity can triple.
Elastic Buffer Layer
Rubber/polyurethane rings directly converts 80% of impact energy into heat, reducing destructive force transferred to the conveyor belt.
Helical springs
Dynamic load compensation for >10m drops; fatigue life must exceed 5 million cycles.
Conveyor Roller Bearings And Seals
Impact idlers for belt conveyor are equipped with triple-labyrinth sealed deep groove precision ball bearings, ensuring low-friction rotation, blocks contaminants.
Production
Intelligent Production Workshop
Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.
Certificate
Hot Tags: impact idlers for belt conveyor, China impact idlers for belt conveyor manufacturers, suppliers, factory, belt conveyor troughing idlers, Self aligning Carrying Idler, steel spiral return idlers, roller idler conveyor, flat carrying idler, suspended impact idler
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BELT WIDTH |
MODEL |
ROLLER |
BEARING No. |
A |
E |
H |
H1 |
H2 |
P |
Q |
d |
MASS (Kg) |
||||||
|
MODEL |
D |
L |
30 |
35 |
45 |
30 |
35 |
45 |
||||||||||
|
500 |
-050-89-204 |
CIR-89-204-200 |
89 |
200 |
204 |
740 |
800 |
220 |
135.5 |
286 |
300 |
328 |
170 |
130 |
M12 |
17.6 |
18.0 |
18.6 |
|
650 |
-065-89-204 |
CIR-89-204-250 |
89 |
250 |
204 |
890 |
950 |
235 |
135.5 |
311 |
329 |
364 |
170 |
130 |
M12 |
21.1 |
21.2 |
21.7 |
|
-065-89-205 |
CIR-89-205-250 |
205 |
23.4 |
23.5 |
24.0 |
|||||||||||||
|
-065-108-204 |
CIR-108-204-250 |
108 |
204 |
265 |
146 |
330 |
346 |
381 |
23.6 |
23.9 |
24.6 |
|||||||
|
-065-108-205 |
CIR-108-205-250 |
205 |
27.0 |
27.3 |
28.0 |
|||||||||||||
|
-065-108-305 |
CIR-108-305-250 |
305 |
22.1 |
22.4 |
23.2 |
|||||||||||||
|
800 |
-080-89-204 |
CIR-89-204-315 |
89 |
315 |
204 |
1090 |
1150 |
245 |
135.5 |
350 |
366 |
410 |
170 |
130 |
M12 |
27.1 |
27.4 |
28.1 |
|
-080-89-205 |
CIR-89-205-315 |
205 |
29.9 |
30.2 |
30.9 |
|||||||||||||
|
-080-108-204 |
CIR-108-204-315 |
108 |
204 |
270 |
146 |
371 |
385 |
427 |
30.6 |
30.6 |
31.5 |
|||||||
|
-080-108-205 |
CIR-108-205-315 |
205 |
34.8 |
34.9 |
35.7 |
|||||||||||||
|
-080-108-305 |
CIR-108-305-315 |
305 |
28.6 |
28.7 |
29.5 |
|||||||||||||
|
1000 |
-100-108-205 |
CIR-108-205-380 |
108 |
380 |
205 |
1290 |
1350 |
300 |
159 |
417 |
437 |
487 |
220 |
170 |
M16 |
49.1 |
49.1 |
51.7 |
|
-100-108-305 |
CIR-108-305-380 |
305 |
41.6 |
41.6 |
44.2 |
|||||||||||||
|
-100-108-206 |
CIR-108-206-380 |
206 |
48.6 |
48.7 |
51.3 |
|||||||||||||
|
-100-108-306 |
CIR-108-306-380 |
306 |
57.0 |
57.0 |
59.7 |
|||||||||||||
|
-100-133-205 |
CIR-133-205-380 |
133 |
205 |
325 |
173.5 |
442 |
462 |
515 |
54.8 |
54.8 |
57.8 |
|||||||
|
-100-133-305 |
CIR-133-305-380 |
305 |
55.1 |
55.1 |
58.1 |
|||||||||||||
|
-100-133-206 |
CIR-133-206-380 |
206 |
57.3 |
57.4 |
60.3 |
|||||||||||||
|
-100-133-306 |
CIR-133-306-380 |
306 |
69.3 |
69.4 |
72.3 |
|||||||||||||
|
1200 |
-120-108-205 |
CIR-108-205-465 |
108 |
465 |
205 |
1540 |
1600 |
335 |
176 |
476 |
503 |
564 |
260 |
200 |
M16 |
64.7 |
64.9 |
67.9 |
|
-120-108-305 |
CIR-108-305-465 |
305 |
55.4 |
55.6 |
58.7 |
|||||||||||||
|
-120-108-206 |
CIR-108-206-465 |
206 |
64.0 |
64.2 |
67.3 |
|||||||||||||
|
-120-108-306 |
CIR-108-306-465 |
306 |
74.0 |
74.2 |
77.3 |
|||||||||||||
|
-120-133-205 |
CIR-133-205-465 |
133 |
205 |
360 |
190.5 |
501 |
528 |
592 |
71.7 |
71.7 |
74.9 |
|||||||
|
-120-133-305 |
CIR-133-305-465 |
305 |
72.0 |
72.0 |
75.3 |
|||||||||||||
|
-120-133-206 |
CIR-133-206-465 |
206 |
74.7 |
74.8 |
78.1 |
|||||||||||||
|
-120-133-306 |
CIR-133-306-465 |
306 |
89.5 |
89.6 |
93.0 |
|||||||||||||
|
-120-159-205 |
CIR-159-205-465 |
159 |
205 |
390 |
207.5 |
529 |
557 |
618 |
82.1 |
82.7 |
85.8 |
|||||||
|
-120-159-305 |
CIR-159-305-465 |
305 |
83.6 |
84.1 |
87.2 |
|||||||||||||
|
-120-159-206 |
CIR-159-206-465 |
206 |
86.1 |
86.6 |
89.8 |
|||||||||||||
|
-120-159-306 |
CIR-159-306-465 |
306 |
87.3 |
87.8 |
91.0 |
|||||||||||||
|
-120-159-308 |
CIR-159-308-465 |
308 |
101.4 |
101.9 |
105.1 |
|||||||||||||
|
1400 |
-140-108-205 |
CIR-108-205-530 |
108 |
530 |
205 |
1740 |
1800 |
350 |
184 |
516 |
548 |
618 |
280 |
220 |
M16 |
72.8 |
72.8 |
84.3 |
|
-140-108-305 |
CIR-108-305-530 |
305 |
62.2 |
62.2 |
73.8 |
|||||||||||||
|
-140-108-206 |
CIR-108-206-530 |
206 |
71.9 |
71.9 |
83.5 |
|||||||||||||
|
-140-108-306 |
CIR-108-306-530 |
306 |
83.1 |
83.2 |
94.7 |
|||||||||||||
|
-140-133-205 |
CIR-133-205-530 |
133 |
205 |
380 |
198.5 |
541 |
573 |
646 |
75.6 |
75.7 |
87.3 |
|||||||
|
-140-133-305 |
CIR-133-305-530 |
305 |
77.2 |
77.2 |
88.9 |
|||||||||||||
|
-140-133-206 |
CIR-133-206-530 |
206 |
80.3 |
80.6 |
92.0 |
|||||||||||||
|
-140-133-306 |
CIR-133-306-530 |
306 |
100.9 |
101.2 |
112.6 |
|||||||||||||
|
-140-159-205 |
CIR-159-205-530 |
159 |
205 |
410 |
215.5 |
570 |
603 |
672 |
100.0 |
100.6 |
105.4 |
|||||||
|
-140-159-305 |
CIR-159-305-530 |
305 |
101.4 |
102.0 |
106.9 |
|||||||||||||
|
-140-159-206 |
CIR-159-206-530 |
206 |
104.3 |
104.9 |
109.7 |
|||||||||||||
|
-140-159-306 |
CIR-159-306-530 |
306 |
105.5 |
106.1 |
110.9 |
|||||||||||||
|
-140-159-308 |
CIR-159-308-530 |
308 |
121.8 |
122.4 |
127.2 |
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