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Self-aligning Carrying Idler

Self-aligning Carrying Idler

Details
Self Aligning Carrying Idlers are specifically designed to address issues of conveyor belt misalignment.
Belt Width (mm):500-1400
Mass (kg):24-183
Roller Diameter (mm):89-159
Category
Idler
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Description
Technical Parameters

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of self-aligning carrying idler in China. Be free to buy bulk self-aligning carrying idler in stock here and get free sample from our factory. Customized orders are welcome.

 

 

Introduction

 

Self Aligning Carrying Idlers are specifically designed to address issues of conveyor belt misalignment. Self Aligning Troughing Carrying Idlers typically have a unique design that allows the idler to pivot or tilt in response to any deviation in the belt's alignment. Self-aligning idler can be used in tracking of both return and load-carrying side and find use in reversible conveyor belts, high-load conveyor belts slow moving conveyor belts.

self aligning carring idler

 

Application

Mining

In the mining and ore processing industries, self-aligning troughing carrying idlers are widely used for ore transportation. Whether it is the ore lifting conveyor belt in underground mines or the ore conveying system in surface concentrators, they are indispensable. They can adapt to the weight, shape, and different conveying speeds of ores, ensuring the stability and safety of ore transportation.

Power

In the coal conveying belt conveyor system of thermal power plants, conveyor training idlers play an important role. During the process of transporting coal from the coal yard to the boiler room, these idlers can ensure the stable transportation of coal and automatically correct the deviation of the conveyor belt, preventing coal from spilling and improving the reliability of the entire coal conveying process.

Chemical

In the belt conveyors for transporting various granular or powdered chemical raw materials (such as fertilizer raw materials, plastic pellets, etc.) in chemical enterprises, self-aligning Return idler can ensure the orderly transportation of raw materials. Due to the special nature of chemical raw materials, higher requirements may be placed on the running stability of the conveyor belt, and self-aligning troughing carrying idlers just meet this need, contributing to the smooth progress of chemical production.

 

Design

 

Idler / Self Aligning Carring Idler

 

The design principle of conveyor training idlers is to help maintain proper alignment of the conveyor belt by guiding it back to the center of the conveyor. This is achieved through the use of a slightly angled or tapered shape, which helps to steer the belt back to the center of the conveyor.

The conveyor training idlers are typically installed on the return side of the conveyor belt, where they can help to guide the belt back to the center of the conveyor. They are typically designed with a series of rollers or discs that are mounted on a shaft, which is supported by bearings. The rollers or discs are typically spaced apart at regular intervals, which helps to distribute the load evenly across the width of the belt.

The self-aligning idlers are typically made of high-quality materials, such as steel or high-density polyethylene, to ensure durability and long-lasting performance. They are typically mounted on shafts that are supported by bearings, which are typically sealed to prevent contamination from dust and other debris.

 

Advantage

 

Self-aligning Idler Structure

 

Self-aligning idlers are designed to automatically adjust themselves to maintain proper alignment of the conveyor belt. They typically consist of a central steel tube, which serves as the bearing surface for the conveyor belt. The tube is typically made of high-quality steel and is precision-machined to ensure a smooth surface finish.

The tube is then fitted with a series of idler rolls, which are typically made of high-density polyethylene or other durable materials. The idler rolls are mounted on shafts that are supported by bearings, which are typically sealed to prevent contamination from dust and other debris. The shafts are typically made of high-strength steel and are precision-machined to ensure a smooth surface finish.

The idler rolls are designed to rotate freely, allowing the conveyor belt to move smoothly and efficiently. The rolls are typically arranged in a straight configuration, which helps to support the conveyor belt and prevent it from sagging or stretching.

Self-aligning idlers typically have a unique design that allows them to pivot and adjust to changes in the conveyor belt's direction. This helps to ensure that the conveyor belt remains centered and does not become misaligned, which can cause damage to the belt and other components of the conveyor system.

 

 

Production

Workshop

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Production Line
 

Certificate

欧盟 CE
ISO 14001
ISO 45001
ISO 9001

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BELT WIDTH

MODEL

ROLLER

BEARING No.

D2

L2

A

E

H

H1

H2

P

Q

d

MASS (Kg)

MODEL

D1

L1

30

35

45

30

35

45

500

-050-89-204

CR-89-204-200

89

200

204

76

120

740

800

220

135.5

273

300

328

170

130

M12

24.0

24.2

24.5

650

-065-89-204

CR-89-204-250

250

204

76

120

890

950

235

135.5

311

329

364

170

130

M12

27.2

27.6

28.0

-065-89-205

CR-89-205-250

205

28.9

29.3

29.7

-065-108-204

CR-108-204-250

108

204

265

146

330

346

381

29.5

29.9

30.3

-065-108-205

CR-108-205-250

205

31.3

31.6

32.0

-065-108-305

CR-108-305-250

305

32.8

33.1

33.5

800

-080-89-204

CR-89-204-315

89

315

204

89

150

1090

1150

245

135.5

350

366

410

170

130

M12

36.1

36.4

36.7

-080-89-205

CR-89-205-315

205

37.9

38.2

38.5

-080-108-204

CR-108-204-315

108

204

270

146

371

385

427

38.7

39.0

39.4

-080-108-205

CR-108-205-315

205

40.8

41.1

41.4

-080-108-305

CR-108-305-315

305

42.2

42.5

42.8

1000

-100-108-205

CR-108-205-380

108

380

205

89

150

1290

1350

300

159

417

437

487

220

170

M16

56.0

56.4

56.8

-100-108-305

CR-108-305-380

305

57.4

57.9

58.3

-100-108-206

CR-108-206-380

206

59.5

59.9

60.4

-100-108-306

CR-108-306-380

306

60.7

61.1

61.6

-100-133-205

CR-133-205-380

133

205

325

173.5

442

462

515

59.8

60.2

60.6

-100-133-305

CR-133-305-380

305

60.7

61.1

61.6

-100-133-206

CR-133-206-380

206

62.8

63.2

63.6

-100-133-306

CR-133-306-380

306

64.0

64.4

64.8

1200

-120-108-205

CR-108-205-465

108

465

205

89

150

1540

1600

335

176

476

503

564

260

200

M16

68.3

68.7

69.6

-120-108-305

CR-108-305-465

305

69.7

70.1

71.1

-120-108-206

CR-108-206-465

206

72.2

72.6

73.6

-120-108-306

CR-108-306-465

306

73.4

73.8

74.8

-120-133-205

CR-133-205-465

133

205

360

190.5

501

528

592

72.6

73.0

74.0

-120-133-305

CR-133-305-465

305

73.5

74.0

74.9

-120-133-206

CR-133-206-465

206

76.1

76.5

77.5

-120-133-306

CR-133-306-465

306

77.3

77.7

78.7

-120-159-205

CR-159-205-465

159

205

390

207.5

529

557

618

79.5

79.9

80.8

-120-159-305

CR-159-305-465

305

80.5

80.9

81.8

-120-159-206

CR-159-206-465

206

83.0

83.4

84.4

-120-159-306

CR-159-306-465

306

84.2

84.6

85.6

1400

-140-108-205

CR-108-205-530

108

530

205

108

180

1740

1800

350

184

516

548

618

280

220

M16

131.8

163.6

165.4

-140-108-305

CR-108-305-530

305

133.2

165.0

166.8

-140-108-206

CR-108-206-530

206

136.1

167.9

169.7

-140-108-306

CR-108-306-530

306

137.3

169.1

170.9

-140-133-205

CR-133-205-530

133

205

380

198.5

541

573

646

136.6

168.4

170.2

-140-133-305

CR-133-305-530

305

137.5

169.3

171.1

-140-133-206

CR-133-206-530

206

140.4

172.2

174.0

-140-133-306

CR-133-306-530

306

141.6

173.4

175.2

-140-159-205

CR-159-205-530

159

205

410

215.5

570

603

672

144.3

176.1

177.9

-140-159-305

CR-159-305-530

305

145.3

177.1

178.9

-140-159-206

CR-159-206-530

206

148.1

180.0

181.7

-140-159-306

CR-159-306-530

306

149.3

181.2

182.9

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