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Heavy-Duty Steel Roller

Heavy-Duty Steel Roller

Details
Upgrade your line with tough, heavy-duty steel rollers. Get a lasting heavy steel roller direct from Juxin, a top heavy-duty steel roller manufacturer in China.
Bearing Sizes:6204, 6205, 6305, 6206, 6306, 6308
Bearing Clearance:C3 or C4
Bearing Housing:2.5-5
Category
Idler Roller
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Description
Technical Parameters

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of Heavy-Duty Steel Roller in China. Be free to buy bulk Heavy-Duty Steel Roller in stock here and get free sample from our factory. Customized orders are welcome.

 

 

Introduction

 

 

Standard flimsy rollers just buckle when the pressure is on. But a true Heavy-duty Steel Roller thrives when you throw extreme bulk handling at it. Finding a reliable heavy-duty steel roller manufacturer in China means you finally get a rugged heavy steel roller that handles massive loads and brutal impacts without breaking a sweat.

Heavy-duty Steel Roller

 

Application

Mining

Lightweight parts simply fail against abrasive ores. We utilize thick, premium abrasion-resistant steel. The abrasion lifespan of our heavy steel roller shells is several times that of standard rollers.

Steel Mills

Plastics melt fast in extreme heat, while Juxin's heavy-duty steel rollers easily survive intense furnace zones.

Port Terminals

Stop Struggling with Huge Cargo Volumes. Smart facilities rely on a waterproof, heavy-duty steel roller manufacturer in China to maintain stable ship-loading operations.

Quarries

Thick metal doesn't crack under falling gravel. Our heavy steel rollers not only feature a base static load capacity of over 1,000 kg, but they also instantly absorb huge dynamic shocks.

Cement Plants

Generic parts jam up in dust. Partnering with a skilled heavy-duty steel roller manufacturer in China guarantees a dustproof heavy-duty steel roller. It locks grit completely out, putting an absolute end to dust-induced bearing seizures.

Design

Idlers / Idler Roller / Heavy-Duty Steel Roller

Massive Load Stability (>1,000kg)

Cheap tubes dent and warp under pressure, but our heavy steel roller is built for a base capacity of over 1,000 kg. For those really massive tonnage jobs, we can even upgrade the load rating. You end up with a heavy-duty steel roller that provides solid support and doesn't bend, even when the line is getting hammered.

Maintenance-Free Labyrinth Sealing

Dust and water are basically bearing killers. We build every heavy-duty steel roller with a multi-stage labyrinth seal system. It creates a physical wall against grit. Your heavy steel roller stays in "install and forget" mode, even in the muddiest conditions.

Low-Friction Energy Efficiency

As a top heavy-duty steel roller manufacturer in China, we use high-end bearings to kill rotational drag. This drops the power your drive motor eats up, making your heavy steel roller an investment that actually lowers your energy bills.

Precision Balance for Belt Safety

Your belt is easily your most expensive asset. Our heavy-duty steel roller has the lowest Total Indicated Runout (T.I.R.) because of our CNC machining. That smooth rotation stops the belt from bouncing. It saves the rubber from wearing down too fast.

Custom-Engineered Reliability

We can offer reinforced designs to make sure your safety and uptime stay high. Working with Juxin, an experienced heavy-duty steel roller manufacturer in China, means your heavy steel roller is built for your specific environment.

Application

 

 

Heavy-Duty Steel Roller Structure

Extra-Thick Abrasion-Resistant Shell

Thin tubes eventually wear through and turn into razor blades that slice up belts. Our heavy-duty steel roller uses high-precision, thick steel to fight off daily abrasion and prevent shell cracks.

 

Cold-Drawn Solid Shaft

We want zero shaft deflection. So, every heavy steel roller uses a cold-drawn high-carbon steel axle. This keeps the heavy-duty steel roller in a perfect trough shape even under massive weight(ISO h6 or g6 tolerances apply to entire shafts).

Advanced Non-Contact Labyrinth Seals

A heavy steel roller is only as good as the seals protecting it. Our multi-lip design keeps the grease clean. That is why Juxin, a heavy-duty steel roller manufacturer in China, can actually promise such a long service life.

Deep-Drawn Welded Bearing Housings

Strength is everything here. We weld the housing straight to the shell. This helps the heavy steel roller handle those massive shocks that would vibrate a press-fitted heavy-duty steel roller apart.

Waterproof Lubrication

The roller assembly is lubricated with waterproof, dust-proof, long-lasting lithium grease of Class 3, ensuring smooth and reliable operation over the long term.

 

 

High-Clearance Bearings

Every heavy-duty steel roller we ship out has large-clearance C3 or C4 bearings. These handle the heat and speed without locking up. It prevents the friction fires you often see with a standard heavy steel roller.

 

Production

Workshop

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Production Line
 

Certificate

欧盟 CE
ISO 14001
ISO 45001
ISO 9001

Hot Tags: Heavy-Duty Steel Roller, China Heavy-Duty Steel Roller manufacturers, suppliers, factory, troughing idlers, impact roller for belt conveyor, track idler parts, steel rollers for conveyors, Conveyor side rollers, Tapered Conveyor Roller

Heavy-duty Steel Roller

 

Roller No.

D

inch

s

Bearing housing

d

Bearing

mm

mm

δ

mm

JXCR1

63

 

3

2.5

20

6204 C3

76

3

3

89

 

3

102

4

3

108

 

3.5

114

4.5

3.5

127

5

4

133

 

4

140

 

4

JXCR 2

76

3

3

3

25

6205 C3

89

 

3

102

4

3

108

 

3.5

114

4.5

3.5

127

5

4

133

 

4

140

5.5

4

152

6

4

159

 

4.5

168

 

4.5

JXCR3

89

 

3

3.5

25

6305 C3

102

4

3

108

 

3.5

127

5

4

133

 

4

140

5.5

4

152

6

4

159

 

4.5

168

 

4.5

JXCR4

89

 

3

3.5

30

6206 C3

102

4

3

108

 

3.5

127

5

4

133

 

4

140

5.5

4

152

6

4

159

 

4.5

165

6.5

4

168

 

4.5

JXCR5

89

 

3

4

30

6306 C3

108

 

3.5

133

 

4

159

 

4.5

JXCR6

108

 

4

5

40

6308 C3

133

 

4

159

 

4.5

165

6.5

4

194

 

6.3

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