Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of impact bed for belt conveyor in China. Be free to buy bulk impact bed for belt conveyor in stock here and get free sample from our factory. Customized orders are welcome.
Introduction
In the belt conveyor system, the material falling from the high place to the conveyor belt will produce a large impact force, which may lead to wear and tear of the conveyor belt, and even affect the normal operation and service life of the conveyor belt. The main role of impact bed is to effectively buffer this impact force, reduce material damage to the conveyor belt, and at the same time to ensure that the material can fall smoothly on the conveyor belt, to avoid the scattering and accumulation of materials, to ensure the efficiency and safety of the conveying process.
Application
Impact bed is widely used in various industries that need to convey lumpy and granular materials, such as mining, coal, harbor, electric power, cement and so on. In these industries, the conveying capacity of materials is larger, the falling height is higher, and the impact force on the conveyor belt is also larger, so the application of impact bed can effectively protect the conveyor belt and improve the reliability and stability of the conveying system.
Design
Comprising several impact bars, the impact bed works to absorb the weight from the material that falls through certain points of transfer. The impact bars themselves are produced with 4 primary components: an aluminum alloy structure, a dampening layer made from high-end rubber, a metal seat, and a polyethylene surface.
The essential element [the impact bar] cushions the collision and minimizes any impairment to the belt. This, in turn, will prolong the durability of the conveyor impact bed.
The sensible and research-based production of the impact bed minimizes the chance of the belt being torn, damaged, etc, and as a result, can help save companies in upkeep and maintenance fees.
Advantage
Single-layer
Some simple impact beds consist of only one layer of shock-absorbing material, directly installed under the conveyor belt to provide basic impact resistance. For example, in some small-scale conveying systems with low requirements for impact resistance, a single layer of rubber sheet can be used as an impact bed.
Multi-layer
Upper Layer - Contact Layer
Usually made of Ultra High Molecular Weight Polyethylene (UHMW). It has a smooth surface with a low friction coefficient, which can reduce the friction between the conveyor belt and the impact bed, enabling the belt to slide smoothly and reducing wear7.
Middle Layer - Shock-absorbing Layer
Composed of high-elasticity special rubber. This layer is the core part for absorbing impact energy. When materials fall onto the conveyor belt, the rubber layer deforms elastically to absorb and disperse the impact force, protecting the conveyor belt from damage136.
Bottom Layer - Support Layer
It is generally made of metal materials such as aluminum or steel. It serves as a support and fixation for the entire impact bed, providing stability and strength. Some bottom layers are also equipped with installation rails or fixing holes for convenient installation and connection with the conveyor belt support structure.
Production
Intelligent Production Workshop
Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.
Intelligent Idler Production Line
Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.
Certificate
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|
Item |
Content |
|
Length |
1 meter to 3 meters |
|
Width |
500 mm to 2000 mm |
|
Load Capacity |
1,000 kg to 10,000 kg |
|
Impact Energy Absorption |
50 J to 2,000 J or higher |
|
Temperature Range |
-30°C to 70°C |
|
Mounting and Adjustment |
Adjustable Frame/Bolted or Welded |
|
Frame |
Steel |
|
Impact Bars |
high-density polyurethane (PU), rubber, or steel with rubber linings |
