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Large Angle Belt Conveyor

Large Angle Belt Conveyor

Details
Juxin Large Angle Belt Conveyor is essentially a compact solution that achieves continuous horizontal, inclined, and even vertical material transport within a single, integrated system.
Belt Width (mm):400-1600
Height of side wall (mm):60-400
Angle (°):30-90
Category
Sidewall Belt Conveyor
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Description
Technical Parameters

Hebei Juxin Conveyor Engineering Co., Ltd. is one of the most credible manufacturers and suppliers of large angle belt conveyor in China. Be free to buy bulk large angle belt conveyor in stock here and get free sample from our factory. Customized orders are welcome.

 

 

Introduction

 

Juxin Large Angle Belt Conveyor is a specialized material handling system designed to efficiently and continuously transport bulk materials at steep inclines. By incorporating special load-carrying and anti-slide components onto the conveyor belt, it overcomes the inclination limits of traditional belt conveyors, enabling materials to be lifted to considerable heights over very short horizontal distances. This compact yet powerful design makes this type of steep conveyor a key solution for vertical material flow in modern industries. The efficiency of a large angle belt conveyor is unmatched in tight spaces.

Large Angle Belt Conveyor

 

Application

Agriculture and Grain Processing

In large farms or grain processing plants, a steep conveyor is used to rapidly elevate grains (like corn, wheat, and soybeans) from receiving pits into tall storage silos. The compact structure of this large angle belt conveyor makes it ideal for retrofitting into existing facilities.

Tunneling and Civil Engineering

On tunnel or subway construction sites, the large angle belt conveyor is used to continuously transport excavated soil and rock (spoil) from the tunnel face to the surface. This type of steep conveyor can adapt to narrow shafts or steep ramps, making it a highly efficient alternative to intermittent skip hoisting.

Waste Recycling and Reuse

In material recovery facilities (MRFs), a large angle belt conveyor is utilized to elevate sorted materials (like plastic bottles, waste paper, and metal cans) into balers, shredders, or storage bunkers. Every steep conveyor in the facility plays a critical vertical logistics role in the complex recycling process.

Design

 

 

Belt Conveyor / Sidewall Belt Conveyor / Large Angle Belt Conveyor

 

Versatile Layout

The design of Juxin large angle belt conveyor allows for complex "L-shaped" or "S-shaped" path layouts. It can seamlessly connect horizontal feeding, steep lifting, and horizontal discharging sections in a single system, eliminating the need for multiple separate machines and transfer points. A steep conveyor offers unparalleled layout flexibility.

Reduced Material Degradation and Loss

Material is gently cradled in compartments, preventing tumbling, impact, and friction during transport. Juxin angle conveyor belt gently lifts materials, which is crucial for maintaining the integrity of fragile or high-value products. This feature is a key advantage of any large angle belt conveyor.

Lower Civil Engineering Costs

Thanks to its superior space efficiency, implementing Juxin large angle belt conveyor often means less excavation for pits, a smaller building footprint, and lighter support structures. This directly translates into significant civil engineering cost savings and a faster project commissioning timeline. This makes a large angle belt conveyor very economical.

High Reliability and Low Maintenance Needs

Juxin large angle belt conveyor uses standardized conveyor components, featuring a mature and reliable design. Compared to other vertical systems like bucket elevators, this steep conveyor has fewer moving parts and more centralized maintenance points, reducing long-term operational costs.

 

Advantage

 

Steep Conveyor

Belt System

With its robust composite design, the belt integrates a high-transverse-rigidity base, corrugated sidewalls for effective containment, and sturdy cleats for support, all working in harmony. This innovative solution ensures secure material handling at any incline, eliminating the risk of spillage and optimizing operational efficiency.

 

Frame Structure

This is the "skeleton" of the machine, providing rigid support for the belt and all rotating components. Its precisely engineered geometry determines the entire steep conveyor's path, whether it's a direct vertical lift or a complex configuration with both horizontal and inclined segments, ensuring durability and smooth operation in any application.

Tensioning System

It ensures the steep angle conveyor belt stays perfectly tensioned, critical for friction between the drive pulley and the belt. This not only prevents belt slippage but also keeps the return strand straight and sag-free, guaranteeing long-term reliability and operational success. A well-functioning tensioning system is vital for every large angle belt conveyor.

Loading and Discharging Chutes

The loading and discharging chutes are the essential entry and exit points for materials within large angle belt conveyor. The loading chute guides materials smoothly and precisely onto the moving steep angle conveyor belt, while the discharge chute efficiently collects the material and directs it seamlessly to the next stage of processing, improving flow and minimizing delays.

Cleaning Devices

To maintain efficiency and prevent material carry-back, every Juxin steep conveyor is typically equipped with cleaning devices near the discharge zone, such as rotary brushes or scrapers. Their function is to remove fine residual material that adheres to the belt surface.

 

Production

Workshop

Intelligent Production Workshop

Hebei, May 1st , 2023, JUXIN is thrilled to announce the triumphant completion and utilization of its state-of-the-art 6,000 square meter intelligent production workshop.

Intelligent Idler Production Line

Hebei, June 1st, 2023,JUXIN announces the successful implementation of its state-of-the-art Intelligent Idler Production Line.

Production Line
 

Certificate

欧盟 CE
ISO 14001
ISO 45001
ISO 9001

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BW

Height of side wall

Angle

Belt speed

Partition spacing/capacity

(m3/h)

Power

(mm)

(mm)

(°)

(m/s)

DJA/DJ

DJC

DJF

(kw)

400

60

30~90

0.8~2.0

126/12

126/4

126/20

1.5~18.5

80

126/22

126/8

126/27

100

126/32

126/11

126/33

500

80

0.8~2.0

126/31

126/11

126/37

1.5~30

100

126/45

126/16

126/45

120

252/34

126/25

126/55

650

100

0.8~2.0

126/63

126/23

126/63

2.2~45

120

252/48

126/35

126/77

160

252/66

252/24

252/85

800

120

0.8~2.5

252/63

126/46

126/102

3.0~160

160

252/91

252/33

252/115

200

378/100

252/55

252/148

 

1000

 

160

 

1.0~2.5

 

252/122

252/44

252/155

 

5.5~315

 

200

378/134

252/73

252/199

240

378/200

252/110

252/244

 

1200

 

 

160

 

1.0~3.15

 

 

252/152

252/56

252/195

 

5.5~560

 

 

200

378/168

252/92

252/250

240

378/251

252/138

252/306

300

336/354

336/134

336/335

 

1400

 

 

200

 

1.0~3.15

 

 

378/202

252/111

252/301

 

7.5~560

 

 

240

378/302

252/166

252/368

300

336/431

336/163

336/408

400

420/637

420/250

420/566

 

1600

 

 

200

 

1.25~3.15

 

 

378/236

252/130

252/352

 

15~560

 

 

240

378/352

252/194

252/430

300

336/508

336/192

336/482

400

420/751

420/295

420/668

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